Monday, November 18, 2013

Custom Machined Manifolds Manufactured at ProCam Services LLC.

The custom machined aluminum manifolds shown above were manufactured at ProCam Services LLC. and feature a variety of intersecting holes, features that require special tooling, internal NPT threads and engraving.

ProCam Services LLC. has machined a wide variety of custom manifolds out of a variety of materials for a variety of industries. Custom manifold manufacturing presents a unique set of challenges, deburring intersecting holes, deep hole drilling, and features that may require specialized tooling. ProCam Services LLC. has the experience to handle your custom manifold project.

Alternate Specifications

Quantities: Small to large quantities.
Sizes: ProCam Services LLC. can manufacture small to large manifolds.
Material: Steel, stainless steel, ductile iron, brass, plastics.
Ports: ISO 6149, BSPP, PG, NPS, metric, port spacing, mounting hole specification, mix of port sizes and styles.

Industries Served: Rapid prototyping, fluid power, conveyor, engineering, OEM, manufacturing and more! Our advanced CNC milling and machining capabilities, full assembly services, and state of the art CNC services allow us to provide full service machining for manifolds intended for a variety of applications.

 
The custom machined aluminum manifolds shown above were manufactured at ProCam Services LLC. and they feature a variety of intersecting holes, features that require special tooling, internal NPT threads and engraving.
 
 
The custom machined stainless steel manifolds shown above were machined in small quantities for the OEM industry at ProCam Services LLC.
 
The custom machined stainless steel water manifolds shown above are  machined in small quantities for the conveyor and belting industry at ProCam Services LLC. and are made to order and ready to use.
 

Friday, November 15, 2013

Custom Machined Sprockets Manufactured at ProCam Services LLC.




The custom machined sprockets shown above were machined at ProCam Services LLC. out of both acetal and UHMW. ProCam Services LLC. has machined a wide variety of custom sprockets out of acetal, UHMW and PVC for the conveyor industry, belting industry and the specialty machine industry. The custom sprockets that ProCam Services LLC. manufactures are made to order out of virtually any material and for almost any application.


At ProCam Services LLC. we specialize in precision custom machining of steel, stainless steel, aluminum, brass, nylons and plastics. Whether you require a small quantity, one hundred parts, or thousands of parts, our state-of-the-art equipped machine shop is ready to machine parts exactly to your specifications. Get A Quote

  • Our range of finishing services ensure the delivery of a precision, ready-to-use product 
  • We have manufactured square bore, round bore and hex bore sprockets...we can machine the bore you need
  • Custom machined conveyor belt sprockets
  • Roller chain sprockets
  • V-belt sheaves and spools
  • Custom components made to order
  • 100% CNC machined sprockets resulting in the best concentricity on the market.
  • Rapid prototypes and quick-turn manufacturing
  • Made 100% to your specifications
  • ProCam Services LLC.   sprockets are available in a variety of materials to meet your specific demands, such as acetal, UHMW and PVC for standard applications and other specialty materials for applications requiring greater resistance to abrasion or chemicals.
  • Our customers come back to us for details machined exactly to the print specifications as well as for the good looking and aesthetically pleasing parts we manufacture. We want you to recieve a perfect part that looks exceptionally nice. Many of our parts are used for demonstrations, trade shows or assemblies that demand a high visual appeal.
The UHMW sprocket shown above was manufactured on ProCam Services LLC. on the CNC Mill in two operations. This sprocket was manufactured to drive a specific type of food grade conveyor belt for the belting industry

10T 1.5" square bore acetal prototype sprockets shown above was manufactured at ProCam Services LLC.


10T 1" square bore special acetal prototype sprocket shown above was manufactured at ProCam Services LLC. for a rush delivery


 
The UHMW special sprocket shown above was machined both internally and externally over 24" of length for a customer in the conveyor industry at ProCam Services LLC.

Acetal square bore 10T sprockets shown above were machined at ProCam Services LLC. for the belting industry.


The exceptionally small UHMW sprockets shown above were machined at ProCam Services LLC. and feature machining on every surface, a .375" diameter through hole over five inches of length, five teeth and an outside diameter smaller than one inch.

 
The 3/8th thick acetal sprockets shown above were machined at ProCam Services LLC. for the belting industry.


The special acetal sprocket shown above was machined in low volumes at ProCam Services LLC. for the belting industry.



Other Custom Machined Components ProCam Services LLC. Can Make To Order
  • Pulleys
  • Rollers
  • Limiters
  • Hubs and Bushings 
  • Adaptors
  • Edge Caps
  • Sheaves
 
  • Clutches
  • Shafts 
  • U Joints
  • Spline Shafts 
  • Yokes
  • Threaded Rod & Nuts 
  • Special line Shafts, spools and clips
 
 

  • Couplers
  • Gears 
  • Idlers
  • Flanges
  • Jacks
  • Nozzles
  • Multiple Groove Pulleys
 

 
 
 

Custom Machined Shafts At ProCam Services LLC.

ProCam Services LLC. is proud of the variety of custom made to order shafts that we machine for our customers. From simple stainless steel spacer shafts to complex drive shafts ProCam Services LLC. specializes in manufacturing a wide variety of shafts and is qualified to meet your machined shaft fabrication needs, no matter how complex or quickly and accurately in accordance with your exact specifications. We look forward to hearing from you and quoting your next project...we enjoy small prototype projects, high volume projects, a variety of materials and tricky and/or difficult to machine details, please visit our website to contact us. Get A Quote

The precision stainless steel drive shafts shown above were turned and milled at ProCam Services LLC.  These shafts feature many tolerances of +.000/-.001, an exceptionally long through hole, deep threading, an intersecting hole milled on a 45 degree angle, snap ring grooves, corresponding keyways machined exactly 180 degrees from each other, flats milled on both ends and the outer diameter turned down to 40mm +/- .001 over 17" of length.
The custom stainless steel dowel pins shown above were turned and milled at ProCam Services LLC. These custom machined components were machined with tolerances of +/- .001 for special machinery designed and built for the OEM industry.
 

The custom machined square shafts manufactured at ProCam Services LLC. shown above feature tight tolerances, external threads and a keyway.
The special 40mm shaft machined at ProCam Services LLC. shown above was turned and milled on the CNC lathes and CNC mill, it features tight tolerances, over twenty milled teeth and drilled and tapped holes on the ends.  
 

Machining Capabilities

  • CNC Turning
  • CNC Milling
  • Vertical and horizontal 4th-axis machining
  • Secondary Operations

Materials

We have manufactured parts using a variety of materials including:
  • Steel
  • Plastic
  • Stainless Steel - Both 300 & 400 Series
  • Brass
  • Aluminum

Industries Served

  • Furniture
  • Defense
  • Motion Control
  • Fluid Power
  • Electronic
  • Automotive
  • Sporting Goods
  • Consumer Goods
  • OEM
  • Manufacturing and Engineering
We can help you with your precision shaft machining projects. Get A Quote
 
 


Wednesday, November 13, 2013

Acetal Details Machined At ProCam Services LLC.

ProCam Services LLC. machines a variety of acetal details for its customers. Acetal is used frequently in a self lubricating bearing surfaces,  slide type applications and food grade applications. Extremely low water absorption makes this a perfect material for valves, seats and moving parts in water filled areas (many white valve parts in toilet tanks are made of Acetal).  Crisp machining and tight tolerances are easily obtainable with acetal and a variety of shapes, sizes and colors are available.

The acetal fixture shown above was machined in multiple set-ups at ProCam Services LLC. and features over forty intersecting holes.

Key Properties:

  • Low moisture absorption
  • High mechanical strength and rigidity
  • Machinability, aesthetics, tight tolerances
  • Good chemical resistance
  • Good dimensional stability

Proven Applications:


  • Bearings
  • Bushings
  • Electrical components
  • Gears
  • Sprockets
  • Limiters
  • Rollers
  • Pump & valve parts
 
The prototype acetal details shown above were machined at ProCam Services LLC. in two operations for the food grade conveyor industry.

The acetal assemblies shown above feature four mating parts machined on both the CNC Lathes and CNC Mills and were manufactured to tight tolerances at ProCam Services LLC.

The acetal edge cutting details shown above were machined in two operations at ProCam Services LLC. , they feature 3D machining and were manufactured and delivered in less than one day for an expedite order.

Tuesday, October 8, 2013

ProCam Services LLC. Has Added a 2nd Shift!


In an attempt to reduce our lead times and ultimately better serve our customers ProCam Services LLC. has added a 2nd shift to both our machine shop and our router divisions. We pride our selves in delivering most of our projects in a week or even much less but we believe that there is always room for improvement and that our customers need their projects fast. ProCam Services LLC.'s flexible and cross trained staff working on two shifts should be able to complete your project in 1-2 days or even faster!

Monday, October 7, 2013

Some Recent Projects At ProCam Services LLC.

The  stainless steel component shown above was machined on the CNC Lathe and CNC Mill at ProCam Services LLC.
 
 
The stainless steel water manifolds for the food industry shown above were machined in six set-ups at ProCam Services LLC.  These manifolds required some deep drilling applications and thread milling a variety of NPT threads.
The steel guide shaft shown above was manufactured for a special fixture. It was turned and milled at ProCam Services LLC. The ends and outer diameter were machined on the CNC Lathe, the guide teeth and end holes were added on the CNC Mill at ProCam Services LLC.

The aerospace components shown above were turned and milled out of A2 to tolerances of +/- .0005 and hardened to 60rc at ProCam Services LLC. 
The robot mounting table shown above features machined components held to tolerances of +/- .001 manufactured and delivered complete at ProCam Services LLC. 


Wednesday, September 11, 2013

More Than Just Machining at ProCam Services LLC.

 
ProCam Services LLC. goes beyond just delivering machined components. ProCam Services LLC. prides itself in offering additional services such as; fabrication, welding, specialty coatings, de-burring, assembly and just about any other services that can help our customers. Our success has been driven by partnering with our customers to help them develop cost effective solutions to their problems and working with them towards one common goal. We often analyze a customers project and make suggestions to reduce cost, reduce delivery time, help overall functionality of their parts or make any other suggestions we can to help our customers. The welding fixture shown above is delivered to our customer complete and ready to use in a special kit we assemble at ProCam Services LLC....the fixture shown above consists of a dozen machined components that we machine, weld, gold plate and fully assemble at ProCam Services LLC.


The aluminum details shown above are an example of parts ProCam Services LLC. manufactured that feature Type III hard coat black anodizing. In addition to the visual appeal of adding color to the details the hard coating can achieve a hardness of up to 70 Rockwell which in turn gives the details exceptional wear resistance and durability. We have recently produced parts in black, red, blue, green, clear and we can deliver parts in other colors as well.




The 30+ part assembly shown above consists of both aluminum and stainless steel complex details was designed, machined and assembled at ProCam Services LLC. We worked with our customer to design the project in SolidWorks...we made suggestions to help design each component in a manner that made them cost effect to manufacture and easier to machine as well suggestions to help the overall functionality of the final assembly. 

Tuesday, September 10, 2013

Aluminum Details Machined at ProCam Services LLC.

ProCam Services LLC. machines aluminum details every day for our customers. Aluminum is relatively easy to machine, it is cost effective, light weight, strong and corrosion resistant. ProCam Services LLC. machines the aluminum details above for an aerospace customer. 

The aluminum prototype plates shown above were machined at ProCam Services LLC. 


The aluminum details  shown above were turned and milled at ProCam Services LLC.  We welcome both large and small projects. Our cross trained staff is exceptional at manufacturing 1-2 details for you in a quick turn around or running a high volume production project for you 24 hours a day.
The aluminum detail shown above was machined in several operations on the CNC Mill at ProCam Services LLC. This detail was machined for a rush delivery for an OEM customer.
The aluminum details  shown above machined in our CNC Milling department for a customer in the conveyor industry.
The aluminum details shown above were machined in our CNC Milling department for a customer in the belting industry. These details were machined to tolerances of +/- .001. For more examples of our work please visit the following page: ProCam Work Examples
 
The custom machined aluminum detail shown above was machined in several operations on the CNC Mill at ProCam Services LLC.  Our modern and state of the art CNC Milling department machined this detail using 3D machining and special tooling in an efficient and cost effective manner for a special machinery customer.

CNC Machined Impellors at ProCam Services LLC.

 
ProCam Services LLC. machines a variety of impellors out of a variety of materials for a variety of industries using our CNC Turning and 4th-Axis CNC Milling capabilities. The stainless steel impellor shown above was manufactured for an aerospace customers and features tolerances as tight as +/- .0005  www.procamservices.com  
The aluminum impellor shown above was machined in two set-ups at ProCam Services LLC. This detail was challenging due to the exceptionally small tooling that was needed to machine the exceptionally thin and long splines on the impellor.

The aluminum impellor shown above was machined at ProCam Services LLC. using our CNC Turning and 4th-Axis CNC Milling capabilities.

The aluminum impellor shown above was machined on both the CNC Lathes and CNC Mills at ProCam Services LLC. The impellor features 4th-Axis CNC Milling capabilities and was finished with electro-polishing.

Plastic Details Machined at ProCam Services LLC.

 
ProCam Services LLC. prides itself in the plastic details that it machines for its customers. ProCam can machine virtually all plastics including UHMW, Acetals, PVC's, Teflon, Polyurethanes, Polyesters and Exotic Polymers. Our CNC routing division can machine plastic parts out of sheets as large as 4ftX10ft and our CNC Milling and CNC Turning departments can manufacture difficult features and tight tolerances. ProCam Services LLC. has machined custom sprockets, rapid prototypes, bushings, spacers, edge caps, belt guides and much more out of a variety of plastics for our customers. The acetal details shown above were machined on the CNC Mill at ProCam Services LLC.  We welcome both small and large orders...our team is cross trained and flexible so that they can turn around one or two parts for you in a short amount of time or run a large production order for you twenty-four hours a day. You can learn more about ProCam Services LLC. at www.procamservices.com.
The PVC details shown above feature 3D machining, special fixturing and were machined at ProCam Services LLC. These parts were a rapid prototype for our customer...to view more examples of our parts please visit: Work Examples
The UHMW special sprocket shown above is an example of the many custom sprockets ProCam Services LLC.  has machined for the conveyor and belting industry. If you have a special sprocket you need manufactured you can request a quote at Get A Quote.
 
This exceptionally thin UHMW guide rail was machined over 28" to tight tolerances on all surfaces on the CNC Mill at ProCam Services LLC. 
 
 

Precision Custom Components Machined at ProCam Services LLC.

 

ProCam Services LLC. is your one source for precision machined custom components. ProCam's modern and state of the art CNC Milling and CNC Turning department has extensive experience machining difficult details from a wide variety of materials for a wide variety of industries. The components featured in the above picture were machined at ProCam Services LLC. to tolerances as tight as +/-.0005 for the aerospace industry, conveyor industry and the engineering industry. ProCam Services LLC.'s vertical, horizontal and 4th axis milling capabilities allow them to manufacture your details in a cost effective and timely manner. You can learn more about ProCam Services LLC. at www.procamservices.com.

Stainless Steel Details Machined at ProCam Services LLC.


ProCam Services LLC. has worked exceptionally hard the past several years to master machining stainless steel details and stainless steel custom components for our customers. The stainless steel details shown above were exceptionally difficult because of the amount of material that needed to be removed and the +/- .001 flatness and thickness specifications required by our customer. Stainless steel can be exceptionally tricky to machine because it can be gummy, it can react strangely to cutting conditions and it will warp and bend when material is removed.  We pride our selves in manufacturing the difficult stainless steel projects for our customers in a timely and cost effective manner. Some of the example pictures included with this post have difficult to machine features and/or exceptionally tight tolerances. ProCam Services LLC. has  extensive experience in milling and turning a variety of grades of stainless steel in both the 300 series and 400 series. www.procamservices.com 

The special brackets shown above were machined from one solid piece of 303 stainless steel with cosmetic aesthetics kept in mind because they were mounted on a prototype assembly that was displayed at a tradeshow. www.procamservices.com 
                                             

The special clamps shown above were machined from 303 stainless steel...the clamps feature a tricky geometry to machine and needed special fixturing to hold them during the machining process.  www.procamservices.com 




The stainless steel rails shown above were machined to thickness, flatness and straightness tolerances of .001 over 35" of part length at ProCam Services LLC.  www.procamservices.com 

The 45" long stainless steel weldments shown above feature a variety of components machined to tight tolerances on all surfaces and were welded, assembled and delivered complete to our customer. www.procamservices.com 
 

 
The 45" long stainless steel roller weldments shown above feature machined components turned on the CNC lathe and were assembled, welded  and delivered complete to our customer. www.procamservices.com 
 
The precision stainless steel drive shafts shown above were turned and milled at ProCam Services LLC.  These shafts feature many tolerances of +.000/-.001, an exceptionally long through hole, deep threading, an intersecting hole milled on a 45 degree angle, snap ring grooves, corresponding keyways machined exactly 180 degrees from each other, flats milled on both ends and the outer diameter turned down to 40mm +/- .001 over 17" of length.