More Than Just Machining at ProCam Services LLC.

 

ProCam Services LLC. goes beyond just delivering machined components. ProCam Services LLC. prides itself in offering additional services such as; fabrication, welding, specialty coatings, de-burring, assembly and just about any other services that can help our customers. Our success has been driven by partnering with our customers to help them develop cost effective solutions to their problems and working with them towards one common goal. We often analyze a customers project and make suggestions to reduce cost, reduce delivery time, help overall functionality of their parts or make any other suggestions we can to help our customers. The welding fixture shown above is delivered to our customer complete and ready to use in a special kit we assemble at ProCam Services LLC....the fixture shown above consists of a dozen machined components that we machine, weld, gold plate and fully assemble at ProCam Services LLC.

The aluminum details shown above are an example of parts ProCam Services LLC. manufactured that feature Type III hard coat black anodizing. In addition to the visual appeal of adding color to the details the hard coating can achieve a hardness of up to 70 Rockwell which in turn gives the details exceptional wear resistance and durability. We have recently produced parts in black, red, blue, green, clear and we can deliver parts in other colors as well.

The 30+ part assembly shown above consists of both aluminum and stainless steel complex details was designed, machined and assembled at ProCam Services LLC. We worked with our customer to design the project in SolidWorks...we made suggestions to help design each component in a manner that made them cost effect to manufacture and easier to machine as well suggestions to help the overall functionality of the final assembly. 

Aluminum Details Machined at ProCam Services LLC.

ProCam Services LLC. machines aluminum details every day for our customers. Aluminum is relatively easy to machine, it is cost effective, light weight, strong and corrosion resistant. ProCam Services LLC. machines the aluminum details above for an aerospace customer. 

The aluminum prototype plates shown above were machined at ProCam Services LLC. 

The aluminum details  shown above were turned and milled at ProCam Services LLC.  We welcome both large and small projects. Our cross trained staff is exceptional at manufacturing 1-2 details for you in a quick turn around or running a high volume production project for you 24 hours a day.

The aluminum detail shown above was machined in several operations on the CNC Mill at ProCam Services LLC. This detail was machined for a rush delivery for an OEM customer.

The aluminum details  shown above machined in our CNC Milling department for a customer in the conveyor industry.

The aluminum details shown above were machined in our CNC Milling department for a customer in the belting industry. These details were machined to tolerances of +/- .001. For more examples of our work please visit the following page: ProCam Work Examples

 

The custom machined aluminum detail shown above was machined in several operations on the CNC Mill at ProCam Services LLC.  Our modern and state of the art CNC Milling department machined this detail using 3D machining and special tooling in an efficient and cost effective manner for a special machinery customer.

CNC Machined Impellors at ProCam Services LLC.

 

ProCam Services LLC. machines a variety of impellors out of a variety of materials for a variety of industries using our CNC Turning and 4th-Axis CNC Milling capabilities. The stainless steel impellor shown above was manufactured for an aerospace customers and features tolerances as tight as +/- .0005  www.procamservices.com  

The aluminum impellor shown above was machined in two set-ups at ProCam Services LLC. This detail was challenging due to the exceptionally small tooling that was needed to machine the exceptionally thin and long splines on the impellor.

The aluminum impellor shown above was machined at ProCam Services LLC. using our CNC Turning and 4th-Axis CNC Milling capabilities.

The aluminum impellor shown above was machined on both the CNC Lathes and CNC Mills at ProCam Services LLC. The impellor features 4th-Axis CNC Milling capabilities and was finished with electro-polishing.

Plastic Details Machined at ProCam Services LLC.

 

ProCam Services LLC. prides itself in the plastic details that it machines for its customers. ProCam can machine virtually all plastics including UHMW, Acetals, PVC's, Teflon, Polyurethanes, Polyesters and Exotic Polymers. Our CNC routing division can machine plastic parts out of sheets as large as 4ftX10ft and our CNC Milling and CNC Turning departments can manufacture difficult features and tight tolerances. ProCam Services LLC. has machined custom sprockets, rapid prototypes, bushings, spacers, edge caps, belt guides and much more out of a variety of plastics for our customers. The acetal details shown above were machined on the CNC Mill at ProCam Services LLC.  We welcome both small and large orders...our team is cross trained and flexible so that they can turn around one or two parts for you in a short amount of time or run a large production order for you twenty-four hours a day. You can learn more about ProCam Services LLC. at www.procamservices.com.

The PVC details shown above feature 3D machining, special fixturing and were machined at ProCam Services LLC. These parts were a rapid prototype for our customer...to view more examples of our parts please visit: Work Examples

The UHMW special sprocket shown above is an example of the many custom sprockets ProCam Services LLC.  has machined for the conveyor and belting industry. If you have a special sprocket you need manufactured you can request a quote at Get A Quote.

 

This exceptionally thin UHMW guide rail was machined over 28" to tight tolerances on all surfaces on the CNC Mill at ProCam Services LLC. 

 

 

Precision Custom Components Machined at ProCam Services LLC.

 

ProCam Services LLC. is your one source for precision machined custom components. ProCam's modern and state of the art CNC Milling and CNC Turning department has extensive experience machining difficult details from a wide variety of materials for a wide variety of industries. The components featured in the above picture were machined at ProCam Services LLC. to tolerances as tight as +/-.0005 for the aerospace industry, conveyor industry and the engineering industry. ProCam Services LLC.'s vertical, horizontal and 4th axis milling capabilities allow them to manufacture your details in a cost effective and timely manner. You can learn more about ProCam Services LLC. at www.procamservices.com.

Stainless Steel Details Machined at ProCam Services LLC.

ProCam Services LLC. has worked exceptionally hard the past several years to master machining stainless steel details and stainless steel custom components for our customers. The stainless steel details shown above were exceptionally difficult because of the amount of material that needed to be removed and the +/- .001 flatness and thickness specifications required by our customer. Stainless steel can be exceptionally tricky to machine because it can be gummy, it can react strangely to cutting conditions and it will warp and bend when material is removed.  We pride our selves in manufacturing the difficult stainless steel projects for our customers in a timely and cost effective manner. Some of the example pictures included with this post have difficult to machine features and/or exceptionally tight tolerances. ProCam Services LLC. has  extensive experience in milling and turning a variety of grades of stainless steel in both the 300 series and 400 series. www.procamservices.com 

The special brackets shown above were machined from one solid piece of 303 stainless steel with cosmetic aesthetics kept in mind because they were mounted on a prototype assembly that was displayed at a tradeshow. www.procamservices.com 
                                             

The special clamps shown above were machined from 303 stainless steel...the clamps feature a tricky geometry to machine and needed special fixturing to hold them during the machining process.  www.procamservices.com 

The stainless steel rails shown above were machined to thickness, flatness and straightness tolerances of .001 over 35" of part length at ProCam Services LLC.  www.procamservices.com 

The 45" long stainless steel weldments shown above feature a variety of components machined to tight tolerances on all surfaces and were welded, assembled and delivered complete to our customer. www.procamservices.com 

 

 

The 45" long stainless steel roller weldments shown above feature machined components turned on the CNC lathe and were assembled, welded  and delivered complete to our customer. www.procamservices.com 

 

The precision stainless steel drive shafts shown above were turned and milled at ProCam Services LLC.  These shafts feature many tolerances of +.000/-.001, an exceptionally long through hole, deep threading, an intersecting hole milled on a 45 degree angle, snap ring grooves, corresponding keyways machined exactly 180 degrees from each other, flats milled on both ends and the outer diameter turned down to 40mm +/- .001 over 17" of length.