Friday, November 10, 2017

4th-Axis & Rotary Machining Capabilities at Pro-Cam Services LLC.

4th Axis machining involves using  an indexing head that works in conjunction with a 3 Axis CNC mill.  The 4th Axis is mounted into the CNC mill to be used for advanced machining operations. The 4th Axis gives the mill an A-Axis that allows the operator to machine multiple sides of a part without having to stop to rotate or readjust the work piece.

Pro-Cam Services LLC. has three mills with either 4th axis or rotary machining capabilities. The 4th-axis and rotary capabilities ensure Pro-Cam Services LLC. can efficiently process and quickly machine; angled holes, gears, sprockets, rollers, spanner flats on a bolt, cut straight lines at any angle, drill equidistant holes on a circular flange and much more!

Pro-Cam Services LLC. has true continues 4th-axis machining capabilities...There are a few advantages to Continuous Machining.  First, you can machine shapes that would otherwise be impossible or very difficult.  The closest thing possible without continuous machining would be to index as many positions as possible and use 3D contouring toolpaths to try to get the job done.  This can be surprisingly effective, but is seldom as powerful as true Continuous Machining. Another advantage to Continuous Machining comes when profiling with a ballnose cutter.  The ballnose has a weakness, which is that the closer you get to the tip, the slower the flutes are spinning.  It sounds counter-intuitive, but just think of that tip as a series of concentric circles at different heights.  The ones near the tip are smaller circles, their circumference is shorter, yet they’re spinning at exactly the same rpm as the bigger circles up higher.  Hence, the tip moves slower.  Conceptually, the exact tip isn’t really moving at all as it is a circle with zero radius.

Spline machined on the 4th-axis @ Pro-Cam Services LLC. 

Large UHMW roller machined on the 4th-axis @ Pro-Cam Services LLC. 

Over 1,000 holes drilled in one operation on the rotary table @ Pro-Cam Services LLC. 

Thursday, November 9, 2017

Precision Stainless Steel Details Machined at Pro-Cam Services LLC.

Tight tolerance precision stainless steel details machined to all around tolerances including flatness and parallelism of +/- .001 at Pro-Cam Services LLC.

Wednesday, October 25, 2017

Large Precision Machined UHMW Roller

Large precision machined UHMW roller manufactured at Pro-Cam Services LLC. out of 9" diameter raw material to over 30" long for the conveyer and OEM industry. 

Friday, August 4, 2017

Precision machined manifolds machined at Pro-Cam Services LLC. out of 347 stainless steel. These are headed off to the Combustion Devises Prototyping Department of an Aerospace customer.

Wednesday, July 26, 2017

Details for the Engineering/Racing industry machined today at Pro-Cam Services LLC.

Tuesday, May 2, 2017

Friday, April 28, 2017

Pro-Cam Services LLC. machining components for 9X National Championship University of Michigan Solar Powered Car Team!! 

Pro-Cam Services LLC. machining components for 9X National Championship University of Michigan Solar Powered Car Team!! 

Pro-Cam Services LLC.'s CNC router department boasts  a MultiCam CNC Router with an 80”X144” table, Z-axis clearance of up to 16”, repeatability of +/- .001, cutting speed of 2,400ipm and rapid traverse of 3,500ipm! We have invested in and built a diverse team with a combination of traditional router experience as well as traditional machine shop experience… The result is a cross trained team ready to take on a wide variety of projects!

Our MultiCam router boasts a robust design and low RPM drilling which allows us to machine aluminum as well as drill, tap and ream holes!

We run two shifts and we have experience with high volume production projects as well as lower volumes and one-offs!